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Safety Articles

Most Cited OSHA Standards for 2004

By W. Jon Wallace, CSP, MBA

Listed below is a summary of the top 10 OSHA cited standards by federal OSHA for fiscal year 2004.

1

Scaffolding: 1926.451

Total Violations: 8,682

 

Top 5 sections cited

1926.451 (g)(1 ) —  Lack of fall protection: 1,409

1926.451 (e)(1 ) —  Failure to provide proper access: 1,152

1926.451 (b)(1) — Inadequate platform construction: 1,031

1926.451 (g)(1)(vii) — Lack of personal fall arrest or guardrail systems: 551

1926.451 (c)(2) —  Failure to properly support scaffolding: 545

2

Hazard Communication: 1910.1200

Total Violations: 7,318

 

Top 5 sections cited

1910.1200 (e)(1) —  Failure to develop a written program: 2,319

1910.1200 (h)(1) —  Failure to train employees: 1,044

1910.1200 (h) — [per 1926.59] Hazard Communication for construction: 768

1910.1200 (g)(1) —  Failure to have an MSDS for each hazardous chemical: 707

1910.1200 (f)(5)(i) —  Failure to properly label each container of hazardous chemicals: 590

3

Fall Protection: 1926.501

Total Violations: 5,680

 

Top 5 sections cited:

1926.501 (b)(1) —  Failure to provide fall protection: 1,949

1926.501 (b)(13) —  Lack of fall protection during residential construction: 1,534

1926.501 (b)(10) —  Failure to provide fall protection on low-slope roofs: 581

1926.501 (b)(11) —  Failure to provide fall protection on steep roofs: 324

1926.501 (b)(4)(i) —  Failure to guard floor holes: 256

4

Lockout/Tagout: 1910.147

Total Violations: 4,304

 

Top 5 sections cited:

1910.147 (c)(1) — Lack of a written program: 817

1910.147 (c)(4)(i) — Failure to develop equipment-specific lockout procedures: 752

1910.147 (c)(7)(i) — Failure to train employees: 603

1910.147 (c)(6)(i) — Failure to conduct annual periodic inspections: 538

1910.147 (c)(4)(ii) —  Inadequate equipment-specific procedures: 313
5

Respiratory Protection: 1910.134

Total Violations: 4,302

 

Top 5 sections cited:

1910.134 (c)(1) — Lack of a written program: 696

1910.134 (e)(1) — Failure to perform medical evaluations: 627

1910.134 (c)(2)(i) — Failure to provide Appendix D when respirator use is voluntary: 375

1910.134 (f)(2) —  Failure to perform initial and annual fit testing: 319

1910.134 (d)(1)(iii) —  Failure to identify and evaluate workplace respiratory hazards: 211

6
Electrical – Wiring: 1910.305

Total Violations: 3,337

 

Top 5 sections cited:

1910.305 (b)(1) —  Failure to protect conductors entering boxes, cabinets, or fittings: 741

1910.305 (b)(2) —  Lack of covers for pull boxes, junction boxes, and fittings: 607

1910.305 (g)(2)(iii) —  Lack of strain relief for flexible cords: 449

1910.305 (g)(1)(iii) —  Using flexible cords in a prohibited situation: 429

1910.305 (g)(1)(iii)(A) —  Using flexible cords in lieu of permanent wiring: 183

7

Machine Guarding – General Requirements: 1910.212

Total Violations: 3,245

 

Top 5 sections cited:

1910.212 (a)(1) —  Failure to guard machinery: 1,841

1910.212 (a)(3)(ii) —  Failure to guard point-of-operation: 958

1910.212 (b)  —  Failure to anchor fixed machinery: 178

1910.212 (a)(5) —  Failure to guard exposed fan blades: 171

1910.212 (a)(2) —  Failure to permanently affix guards: 63

8

Powered Industrial Trucks: 1910.178

Total Violations: 3,130

 

Top 5 sections cited:

1910.178 (l)(1)(i) —  Failure to ensure operator competency: 569

1910.178 (l)(6) —  Lack of operator certification: 431

1910.178 (p)(1) —  Failure to remove unsafe trucks from operation: 347

1910.178 (q)(7) —  Failure to inspect trucks: 243

1910.178 (l)(4)(iii) —  Failure to evaluate operator performance every 3 years: 223

9

Electrical Systems: 1910.303

Total Violations: 2,399

 

Top 5 sections cited:

1910.303 (b)(2) —  Failure to use electrical equipment as listed for use: 483

1910.303 (g)(2)(i) —  Failure to guard energized electrical conductors ≥ 50 volts: 460

1910.303 (f)  —  Failure to identify disconnecting means and circuits: 432

1910.303 (g)(1)(ii) —  Failure to keep work spaces clear: 238

1910.303 (b)(1) —  Use of electrical equipment containing recognized hazards: 219
10

Mechanical power-transmission apparatus: 1910.219

Total Violations: 2,321

 

Top 5 sections cited:

1910.219 (d)(1) —  Failure to guard pulleys: 641

1910.219 (e)(3)(i) —  Failure to guard vertical and inclined belts: 415

1910.219 (f)(3) —  Failure to enclose sprockets and chains: 341

1910.219 (e)(1)(i) —  Failure to guard horizontal belts and ropes: 266

1910.219 (c)(2)(i) —  Failure to guard horizontal shafting: 171

 
 
 

Top 10 Willful Violations for 2004:

 

Standard

Total Violations

 

(1)

1926.652 – Protective Systems: Excavations

69

 

(2)

1926.451 – Scaffolding

59

 

(3)

1926.501 – Fall Protection

48

 

(4)

1910.147 – Lockout/Tagout

25

 

(5)

1910.146 – Permit Required Confined Spaces

22

 

(6)

1926.760 – Fall Protection: Steel Erection

21

 

(7)

1910.95 – Noise Exposure

20

 

(8)

1926.651 – Excavations

19

 

1926.1101 – Asbestos

19

 

(9)

1910.134 – Respiratory Protection

16

 

1910.212 – Machine Guarding

16

 

1910.217 – Mechanical Power Presses

16

 

(10)

1910.1200 – Hazard Communication

14

 
 
 

Top 10 Serious Violations for 2004:

 

 

Standard

Total Violations

 

(1)

1926.451 – Scaffolding

7,696

 

(2)

1926.501 – Fall Protection

4,961

 

(3)

1910.1200 – Hazard Communication

3,707

 

(4)

1910.147 – Lockout/Tagout

3,379

 

(5)

1910.212 – Machine Guarding

2,889

 

(6)

1910.305 – Electrical Wiring

2,476

 

(7)

1910.134 – Respiratory Protection

2,382

 

(8)

1910.178 – Powered Industrial Trucks

2,171

 

(9)

1910.219 – Mechanical Power Transmission Apparatus

2,138

 

(10)

1926.1053 – Ladders

1,804

 


Source: The Occupational Safety and Health Administration

 

If you have any questions concerning this article or other safety issues, please contact W. Jon Wallace at 919.933.5548 or by




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